|
Manufacturing Process
The process of producing forging involves the following –
| (i) |
Cutting the steel rods into smaller pieces (billets) of appropriate sizes, using band saw machines, a hot shear or a cold shear. |
| (ii) |
Heating the billets in the computerized controlled induction heater to get the desired shape with appropriate die on the forging press. |
| (iii) |
Forging the billet into the desired shape with appropriate die on the forging press. |
| (iv) |
Trimming the excess metal (flash) around the piece using a trimming press. |
| (v) |
Heat treatment (either hardening and tempering, annealing or normalizing) to strengthen the micro-structure of the metal. |
| (vi) |
Shot blasting to remove the oxide layer (scale) on the forging surface. |
| (vii) |
100 % quality check using Magnaflux machines for crack detection. |
| (viii) |
Using a pedestal or hand-held grinders to polish the rough edges. |
| (ix) |
Using CNC lathes to machine the rough forging into a finished component to meet close tolerance requirement as per specifications. |
The typical Manufacturing Process Flow Chart for Machining is as
follows :
Click here
for Flow Chart
Customers
The customer profile includes automobile manufacturers (4 wheelers), machine tool manufacturers, defence sector, rail coach builders, earthmoving equipment manufacturers, tractor manufacturers etc.
Few names of our esteemed customers are as given below:
| 1 |
ASHOK LEYLAND |
| 2 |
AVTEC |
| 3 |
BENTLER AUTOMOTIVE |
| 4 |
Deutz |
| 5 |
ESCORTS |
| 6 |
INTERNATIONAL MOTORS LTD. |
| 7 |
JOHN DEERE |
| 8 |
KIRLOSKAR OIL ENGINES LTD. |
| 9 |
MAHINDRA & MAHINDRA |
| 10 |
MARUTI UDYOG LTD. |
| 11 |
RIVOLTA |
| 12 |
SIMPSONS |
| 13 |
SWARAJ ENGINES |
| 14 |
TATA MOTORS. |
TOP
|
